Optimization and Automation of Visual Inspection of an Injection Molded Part in Jabil Healthcare

Abstract

In Jabil Healthcare an injection molded part requires a 100% inspection at 10X of magnification to comply with the visual criteria of no embedded particles and contamination. Jabil’s current process uses two operators to comply with the requirement. This process is impacting Jabil since it has high operational costs and is entirely dependent on people. Two options were technically and financially compared to verify effectiveness and compliance in the product quality. The approved option guarantees a reduction of cost per unit from $0.1198 to $0.1103 after covering the amortization cost after three years. The selection option provides a reduction of cost of $38,000 per year in savings which is equivalent of 8% of savings per year after covering the amortization costs. Key Terms ⎯ Cost Reduction, Plastic Components, Product Quality, Visual Inspection.